Note Do not touch clutch actuator on the tappet or the rubber bellow. Never touch the electric connector. The servo motor sensor system can be destroyed by static discharge. Removing The Clutch Actuator Switch off the ignition. Wait for the stopping time of the...
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Kane Harrison
454 Forfour Alloy Wheels
Width Offset PCD Standard Tyre Size What's this? What's this? What's this? What's this? ForFour Specific Alloys It's worth noting that because the Forfour is based on the new Mitsubishi Colt, the PCD and offset are the same so standard Colt alloys car also be...
454 Forfour Bulb List
Smart Forfour 454 ECE BSN Quantity High Beam H7 499 2 Low Beam H7 499 2 Fog Light H8 TBA 2 Front Side Light W5W 501 2 Side Repeater LEDs x Front Indicator PY21W 581 2 High Level Brake Light W2.3W 284 ? Number Plate W5W 501 2 Interior Light (front) BA9S 433B 1 Interior...
454 Forfour Dash Pod Fitting
Buy your dash pods. Good luck finding them. The pods themselves connect to each other with a couple of plugs once fitted and the longer wire seen in the picture connects from the temperature pod to the existing wiring loom of the car. The pods fit onto pre-prepared...
454 Forfour ESP Disable
Background Info Amadeo contacted me to ask if I knew how to disable the ESP on the original Forfour (454). I had a look around, found no info so I referred to the wiring diagrams and came up with an idea. He tried it out and it worked out perfectly. Disabling The ESP...
454 Forfour Front Removal
Take out the indicator units (2 x Torx bolts) they then pop out. Be aware there is a top centre lug and a metal locating pin. Disconnect the bulbs or the connectors. Undo all 10 Torx bolts in the engine bay, some are partially hidden under the rubber seal. Some cars...
454 Forfour Gear Selector Removal
You have the 5 speed manual gear box. Don't tell me, the gear change is stiff right? Time to remove the selector mechanism and get it fixed. Disconnect both battery terminals, earth 1st. Go down between the battery and the air intake and remove the single bolt that...
454 Forfour Inspection Cover
The original Forfour had quite a small engine opening so things like changing the air filter would be tricky. Thankfully, they realised this and made it so the panel at the back of the engine could be removed. This gives you access to more of the engine, the air...
454 Forfour Rear Wiper Motor
Open the tailgate. To remove the tailgate trim panel, there are 2x Torx20 screws hidden behind 'caps'... one at each side of the panel. Pop the caps off with a small screwdriver or with your finger nail if you can. Try not to lose them. Now unscrew the 2x Torx20...
454 Forfour Service Panel
Open the bonnet and remove the 10mm bolt from each side of the scuttle panel. Disconnect the windscreen squirter hose. It just pulls apart. Now the entire scuttle panel can be pushed backwards towards the windscreen. When you refit this panel, slide it over the white...
454 Forfour Speedo Cloning
Cloning The 454 Forfour Speedo Cloning is a process where you take data from 1 item and copy it to another to make an exact replica. Why Would I Need To Do That? If your speedo has failed completely, has a hardware or PCB fault, you need to fit a new speedo. Can I...
454 Forfour Stiff Gear Change
OK, so you have removed the gear change selector because the gear change was stiffer than Ron Jeremy. Ideally, you shouldn't need a hammer to change gears. The issue is down to the pivot in the selector mechanism arm. See below, the original pivot is hollow and...
454 Fuse Box Access
Right Hand Drive The fuse box is hidden behind the glove box. Open the glove box, squeeze in the sides to release the side clips. This will allow the glove box flap to fold down even further. It will get to a point where the glove box flap will fall off the hinge pin....
454 Heater Bulbs
Heater Control Bulbs There are 3 bulbs that illuminate the heater controls on the 454 forfour. Remove the heater control panel from the car and lever the 3 clips open... ...and separate the 2 halves. The 6 buttons, 3 LEDs and 3 bulbs are now visible. The bulbs sit...
454 Seat Height Handle Fault
On the initial run of Forfour's there was a design fault with the seat adjustment handle
454 Speedo Disassembly
Change your dials over for something better like the metal money dials.
454 Stereo Removal
Remove the stereo to fit an mp3 lead for example.
45bhp CDI Air Filter Change
Working on the diesel engine is one of the dirtiest jobs you can do. Changing the air filter is just as messy on the 45bhp version.
45bhp CDI EGR Clean
Diesels are dirty engines, they are noisy but they are efficient. However, if they can't breathe then you aren't getting the best from the engine.
45bhp Or 54bhp 451 Diesel?
Should I Buy The 45bhp Or 54bhp Fortwo? Probably, yeah. I Meant Which One Should I Buy? Yeah, I know. However, it's a question that only you can answer. OK, What Are The Options? 45bhp model - early 2009 to September 2009 54bhp model - October 2009 to October 2014...